Repurpose

Composite waste repuropsing solutions

Repurposing entire wind turbine blades into noise barriers or transforming nacelles into a micro homes

What is repurposing?

Repurposing refers to the structural reuse of wind turbine components for a different function than its original use.

Components can be repurposed in entirety or in parts. For example, turbine foundations can become water storage units on farms and turbine blade can be turned into playparks.

This strategy offers a lot of space for creativity. Furthermore, repurposing involves checking, measuring, cleaning, and potentially cutting components into the required sizes before turning it into a new product.

While it will not be possible to repurpose all components, this is a good strategy to generate value alongside recycling. Repurposing can also generate high social value in communities. Finally, structural reuse saves carbon emissions for products that would otherwise be manufactured from scratch.

The description of this circular strategy comes from the University of Leeds. The industry example underneath is independent of the university and their researchers.

Circular strategy

Repurpose

Decommissioned blades or nacelles will be repurposed into a new function such as a noise barrier and a micro home. These examples offer a circular solution for end-of-life composite components of wind turbines.

Environmental Impact

Blade–Made substitutes heavy industry materials like steel and concrete with decommissioned blades. This saves precious composite material from landfill or incineration while mitigating the need for production of heavy industry materials.

Societal impact

As frontrunner in the space of circular material use, Blade–Made helps shift the general mindset of society on how to deal with our resources and values.

Business impact

Repurposing wind turbine blades reduces disposal costs for wind park developers, supports sustainability goals, opens new revenue streams, enhances brand reputation, and attracts eco-conscious investors and partners.

Partner

Blade–Made offers a full-service end-of-life solution for all composite components of a wind turbine: the blades and the nacelle.

Nacelle Micro Home 2

Repurposiong solutions for large composite components

Introduction text: By repurposing the large composite components of wind turbines, blades and nacelles, Blade–Made shows how creative engineering, cross‑sector collaboration, and testing can turn wind energy’s materials into assets for the built environment and beyond.

 

Blade Barrier® and Nacelle Micro Home illustrate innovative repurpose examples. Each project takes a different turbine component and reimagines its potential: one transforms decommissioned blades into scalable infrastructure, while the other turns an end-of-life nacelle into a fully functional micro‑home.

Blade–Made has identified noise barriers as one of the most promising large-scale applications for the repurposing of dismantled wind turbine blades. In this application, whole blades can be used as structural and functional building materials with minimal processing. A Blade Barrier® consists of wind turbine blades suspended in a foundation, with the underside enclosed by a slope of earth that can be planted with grass and wildflowers. It is possible to combine multiple blade types in a single screen. Thanks to this flexibility, screens of any length are feasible. Through a 60-meter trial installation in partnership with Rijkswaterstaat and Dura Vermeer, the performance of a Blade Barrier® has been tested on: 1. Manufacturability 2. Financial feasibility 3. Acoustic performance / noise reduction 4. Sustainability 5. Maintenance and safety Official results are scheduled to be published in Q4 2026. Interim reports show very promising results on all test categories.

Blade Barrier 2

Infographic

Repurpose infographic
Nacelle Micro Home 1

Often overlooked in the wind industries composite waste issue: the nacelle. Blade–Made has developed a compact living module from a decommissioned Vestas V80 nacelle. The ‘Nacelle Micro Home’ is a fully certified dwelling, fit for permanent residence under Dutch law. Developed in the context of Vattenfall’s “What If Lab” for the Dutch Design Week 2024, the Nacelle Micro Home is the world’s first example of a living solution made from a decommissioned nacelle. It serves as a prototype and the starting point for standardized and optimized production.

 

By proving the possibility of transforming a nacelle into a fully certified home, Blade–Made paved the way for the development of every other more simple solution like (animal) shelters, trekking cabins, storage units, etc…

Partner contact details

Blade–Made

Thijs von Barnau Sythoff, Project Lead

thijs@blade-made.com

+31630371824

Other circular strategies

See here the other Circular Strategies, which already provide a frontrunning showcase or are still available for new industry partners!

Repurpose

Partner: Vattenfall

A groundbreaking project in Lund, Sweden, is repurposing decommissioned wind turbine blades as part of an eco-friendly parking structure.

Refurbish

Partner: Business in Wind

Breathing new life into turbines, fostering circularity in wind energy.

Waste prevention

Partner: LM Wind Power

Waste prevention in the production of blades for the wind industry

Reuse

Partner: Heerema

Enabling steel reuse in offshore projects

Dematerialise

Partner: Sif

Going TP-less with Skybox© to reduce material use

Remine

Become our Circular Strategy partner!

This Circular Strategy is available for frontrunning showcase! Contact us, if you are interested in being one of the partners of Circular Wind Guide!

Site recovery

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This Circular Strategy is available for frontrunning showcase! Contact us, if you are interested in being one of the partners of Circular Wind Guide!

Energy recovery

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Maintain & repair

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Lifetime extension

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This Circular Strategy is available for frontrunning showcase! Contact us, if you are interested in being one of the partners of Circular Wind Guide!

Modularise

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This Circular Strategy is available for frontrunning showcase! Contact us, if you are interested in being one of the partners of Circular Wind Guide!

Redesign for circularity

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This Circular Strategy is available for frontrunning showcase! Contact us, if you are interested in being one of the partners of Circular Wind Guide!

Repower

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This Circular Strategy is available for frontrunning showcase! Contact us, if you are interested in being one of the partners of Circular Wind Guide!

Disassamble

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This Circular Strategy is available for frontrunning showcase! Contact us, if you are interested in being one of the partners of Circular Wind Guide!

Recycle

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This Circular Strategy is available for frontrunning showcase! Contact us, if you are interested in being one of the partners of Circular Wind Guide!

Data & information

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This Circular Strategy is available for frontrunning showcase! Contact us, if you are interested in being one of the partners of Circular Wind Guide!

Recertify

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This Circular Strategy is available for frontrunning showcase! Contact us, if you are interested in being one of the partners of Circular Wind Guide!

Landfill

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This Circular Strategy is available for frontrunning showcase! Contact us, if you are interested in being one of the partners of Circular Wind Guide!

Decommission

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This Circular Strategy is available for frontrunning showcase! Contact us, if you are interested in being one of the partners of Circular Wind Guide!

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